M.A.S.M. Tahir, J.A. Ghani, M.Z. Nuawi, M. Rizal, C.H.C. Haron
Tool wear may deteriorate the machine product quality due to high surface roughness, dimension exceeding tolerance and also to machine tool itself. Tool wear monitoring system is vital to be used in machining process to achieve high quality of the machined product and at the same time improve the productivity. Nowadays, many monitoring system developed using various sensor and statistical technique to analyze the signals being used. In this paper, I-kaz 3D method is used to analyze cutting force signal in milling process of Inconel 718 for monitoring the status of tool wear in milling process. The results from analyzing cutting force show that I-kaz 3D coefficient has a correlation with cutting tool condition. Tool wear will generate high value of I-kaz 3D coefficient than the sharp cutting tool. Furthermore, the three dimension graphical representation of I-kaz 3D for all cutting condition shown that the degree of scattering data increases with tool wear progression. © 2015 Universiti Malaysia Pahang, Malaysia.
Department of Mechanical and Materials Engineering, Faculty of Engineering and Built Environment, Universiti Kebangsaan Malaysia, Bangi, Selangor, 43600, Malaysia; Department of Mechanical Engineering, Faculty of Engineering, Syiah Kuala University (UNSYIAH), Darussalam, Banda Aceh, 23111, Indonesia
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